As part of the IDEEL research project (Implementation of Laser Drying Processes for Economical & Ecological Lithium-Ion Battery Production), project partners from industry and research are developing a laser drying process for the more climate-friendly and economical serial production of lithium-ion batteries. Now, for the first time, the process has been successfully scaled up to a coating and drying speed of 5 m/min in a continuous process, proving that industrial implementation is technically possible and economically viable.

At SPIE Photonics West in San Francisco, CA, High Power Diode Laser specialist Laserline, Inc. will be showcasing laser solutions for key industrial applications such as the production of electric copper components, semiconductor processing and the drying of lithium-ion batteries. The technology leader in the field of infrared and blue diode lasers has unique systems such as a blue CW laser with 4 kW output power and a blue 200 W pulse laser in its portfolio.

Diode laser specialist Laserline will be presenting sustainable solutions for the coating of wind turbine bearing bolts and brake discs as well as the additive manufacturing of copper components at formnext 2023. Improvements in energy and material efficiency are just as much in focus as environmental and climate protection as well as resource conservation through reduced process footprint. Interested parties will find Laserline in Hall 12.0, Booth E19.

Up until now, battery electrodes have been dried primarily in gas-operated conveyor furnaces. However, a recently developed approach based on diode lasers is noticeably superior to the convective drying process and for the first time makes it possible to produce laser-dried anodes and cathodes in a roll-to-roll process. A white paper by Laserline and staff from the PEM (Production Engineering of E-Mobility Components) group at RWTH Aachen University highlights the advantages of this diode laser-based electrode drying process and outlines the path to more efficient, cost-effective and environmentally friendly battery production.

LWL-Sachsenkabel GmbH will present the spectrum of its services in the field of customized cabling solutions for users in the telecommunications, data center and building sector at ANGA COM 2023 (May 23-25 in Cologne). Another highlight of the trade show appearance is the C2E high-density system. Visitors to the trade fair will find Sachsenkabel at the booth of the US parent company Amphenol Corporation in Hall 8, Booth D80.

The IDEEL research project aims to introduce a laser drying process as a more climate-friendly and economical method for the volume production of lithium-ion batteries. Within this context, it has now been possible to produce laser-dried anodes and LFP cathodes in a roll-to-roll process for the first time. The innovative manufacturing process significantly reduces energy consumption in electrode production and at the same time enables the drying speed to be doubled.

At the Laser World of Photonics in Munich, Laserline showcases new LDF and LDM diode laser systems with increased output powers. Furthermore, as a highlight of the exhibition presentation, the first blue diode laser with a cw output power of 1 kW will be presented. Additionally, new processing optics and exhibits from diverse application areas will also be on display.

The acquisition, of fiber optic specialist LWL-Sachsenkabel GmbH, by the US-based Amphenol Corporation will offer opportunities for future business development. With a wide range of collaborative opportunities with the internationally operating parent company, the Saxon company can expect a significant solution portfolio expansion as well as further international expansion of business activities.

As part of the IDEEL research project (Implementation of Laser Drying Processes for Economical & Ecological Lithium-Ion Battery Production), project partners from industry and research are developing a laser drying process for the more climate-friendly and economical serial production of lithium-ion batteries. Now, for the first time, the process has been successfully scaled up to a coating and drying speed of 5 m/min in a continuous process, proving that industrial implementation is technically possible and economically viable.

Laserline has optimized its portfolio in the high-power blue diode laser segment. In doing so, the company is making important advances in focusing properties. This is because with output powers of up to 800 watts blue lasers will be available with 20 mm-mrad beam quality, while lasers with output powers of up to 1,500 watts will be available with 30 mm-mrad beam quality. These improvements simplify the joining of thin copper contacts as well as welding with scanner optics.

At SPIE Photonics West in San Francisco, CA, High Power Diode Laser specialist Laserline, Inc. will be showcasing laser solutions for key industrial applications such as the production of electric copper components, semiconductor processing and the drying of lithium-ion batteries. The technology leader in the field of infrared and blue diode lasers has unique systems such as a blue CW laser with 4 kW output power and a blue 200 W pulse laser in its portfolio.

At EuroBLECH 2022 Laserline will exhibit a broad spectrum of diode-laser-based solutions for industrial volume manufacturing. Key topics at the event will be on hot wire aluminum welding, welding of copper with 3 kW cw blue diode lasers, as well as corrosion and wear-resistant coatings, for example as brake disc claddings to reduce urban particulate emissions.

In order to counteract the health hazards posed by particulate matter, the EU has for the first time also included dust from braking systems within the new vehicle emission standard, Euro 7. Diode-laser-clad hard coatings enable reliable compliance with all specifications, reducing brake dust with a maximum particle size of PM10 by up to 90 percent. The series-ready cladding process developed by Laserline enables cost-sensitive mass production for all market segments.

At the Battery Show 2023 Laserline will present energy-efficient solutions for industrial material processing in the field of electromobility. Key topics include copper welding with blue 3 kW cw diode lasers, brake disc cladding to reduce urban particulate pollution, laser drying processes for economical series manufacturing of lithium-ion batteries, and welding applications for sealing battery casings.